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Thursday, 2017-08-17

LOTAR Composites Workgroup

Goals and Objectives

The objective of the LOTAR Composites Workgroup is to develop, publish and maintain standards designed to provide the capability to archive and retrieve CAD 3D composite structure in a standard neutral form that can be read and reused throughout the product lifecycle, independent of changes in the IT application environment originally used for creation. 

The specific goal of the Composites Workgroup is focused on the preservation of the CAD 3D composite structures information such as:

  • Sequences
  • Plies
  • Cores
  • Material properties
  • Rosette
  • Orientation

Currently a solution has been implemented in several CAD tools (Catia V5, V6, FiberSIM) based on the STEP AP203 ed2 standard allowing the preservation of the CAD 3D definition of the composite structures. The current solutions cover the composite structure definition where the ply geometry is based on a tooling surface and ply contours.

The near term development of the STEP AP242 standard will also allow the preservation of CAD 3D tessellated solids. The preservation of the CAD 3D tessellated representation for each composite ply is a development that will improve the visualization of the composite structures along with providing an unambiguous explicit representation of a composite part. This explicit 3D composite structure shape representation will also provide an unambiguous representation for purposes such as maintenance and bidding for manufacture.

 

Figure 1: Ply geometry: surface and contour   

Figure 2: Ply geometry: 3D tessellated solid

Figure 3 describes a generic process of development of composite parts illustrating the main categories of composite information to be created in the Aerospace and Defence industry. The associated tasks for developing, manufacturing and supporting composite parts are also shown.  The current priorities of development of the LOTAR 3XX standards are shown as well.

Figure 3:  Composite part design, manufacture and support

Associated LOTAR use cases

The LOTAR standards 3XX family will address the following use cases (in development):

Name (proposal) Status
L-T Archiving and Retrieval of CAD 3D composite design for certification and partial re-use Draft
L-T Archiving and Retrieval of CAD 3D composite design for internal use Draft
L-T Archiving and Retrieval of CAD 3D composite design for external support Draft
L-T Archiving and Retrieval of CAD 3D composite design for consumable MBD (Model Based Definition) Draft

The LOTAR Family of Standards for Composites: 3XX

The planned NAS / EN 9300-3XX standards for the Long Term Preservation of composite design information include the following:

Part Title (under review) Ballot date
300 Fundamentals and concept for Long Term Archiving & Retrieval of composite information (E1, E2, E3 etc to describe F&C part 300) 2014
310 Long Term Archiving and Retrieval of CAD 3D composite Design
Edition 1: Exact implicit (ply geometry: surface + contour) & Approximate explicit (ply geometry: 3D tessellated solid)
2014

Associated ISO 10303 Information Models

  • The LOTAR standards do not define specific information models for Long Term preservation of CAD and PDM information models. They rely closely on the ISO 10303 STEP Application Protocols. The STEP modular architecture ensures the consistency of the information models subsets common to several ISO 10303 standards. 
  • The LOTAR P3XX family is based on: 
    • The ISO STEP AP203 “Configuration-controlled design” , included in the STEP AP 242 “Core 3D design engineering” (DIS preparation);
    • ISO STEP AP209 (10303-209) “Composite & metal structural analysis & related design” standards.

How we work – meetings and teleconferences

  • The Composite Working Group holds weekly WebEx/Teleconf meetings on Mondays from 09:00am – 09:30am (CST);
  • Participation at the 4 LOTAR annual workshops;
  • Annual workshops with Dassault Systèmes;
  • Participation in PDES, Inc. workshops;
  • Requirement gathering - participation at SAMPE events;
  • Actively soliciting industry feedbacks on LOTAR direction.

Accomplishments of the LOTAR Composites Working Group

  • Development of the LOTAR standards for composite : family P3XX;
  • Involvement in the development of the STEP AP242 standard; 
  • Prototype part developed to anticipate future composite structure in order to demonstrate concepts;
  • Development of the STEP recommended practices regarding composite structures;
  • Performing independent tests of these standards in CAD tools for the purpose of interoperability;
  • Encourage CAD vendors to enhance their tools as the standards progress (AP203Þ AP242, 3D tessellated AP242 capability...).

External links